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3000-4000 B/H Tea Drink Line Technology Parameters
Introduction: MACHINE EXPORT NET OF CHINA BEIJING YIYUAN ECONOMIC TRADE LTD We can provide beverage other filling line as below: 1. Complete pure water production line 2. Complete mineral water production line 3. Complete juice production line 4. Complete aerated beverage production line 5. 5 Gallons water production line. 6. Packaging system We welcome visit our company anytime! Price list:
Note：The pipe will be prepared by the buyer side.
Commercial terms: Main Parameters: Water treatment system
This system is used to treat the water you get from under ground or other place, making it suitable for production of fruit juice drink. To different condition of the source water, the system will be different too.
1. Water boosting pump Model: CDL 4-40 Capacity: 4 Ton per hour Power consumption: 1.1kw Material: Stainless steel 304
2. Quartz - sand filter Model: 470*1800 Filtering object: suspended substance in water Quantity: 1 piece Capacity: 4 Ton per hour Shape: Vertical pressure filter Diameter of the barrel: 400 mm Height: 1800 mm Material of the barrel: FRP material Material of the valve and pipe: SUS304 Filter material: blind coal refined quartz sand
3. Active Carbon filter Model: 470*1800 Quantity: 1 piece Capacity: 4 ton per hour Shape: Vertical pressure filter Diameter of the barrel: 400mm Height: 1800mm Material of the barrel: FRP material Material of the valve and pipe on the barrel: SUS304 Filter material: Shell active carbon
4. Sodium ion exchanger Model: 470*1800Quantity: 1 piece Capacity: 4 ton per hour Shape: Vertical pressure filter Diameter of the barrel: 400mm Height: 1800mm Material of the barrel: FRP material Material of the valve and pipe on the barrel: SUS304 usage：Mainly used for removing calcium and magnesium ions
5. Precision filter Model: 320*500 Filtering object: suspended substance in water Quantity: 1 piece Tank shape: Cartridge filter Diameter: 320 mm Height: 500 mm Barrel material: SUS304
6. RO system
1. Model: FSJ-2 (1st grade) 2. Usage: This device is used to remove the germs, the harmful inorganic ion, and organic ion; remove heavy metals and salt; rearrange water structure. It is the ideal equipment to make high standard pure drink water. 3. Main design data: First grade RO≥0. 9m³/H (25ºC)
7. Ozone generator
Usage: The ultraviolet ray whose wavelength is the 253.7-275nm has the sterilization. So this product uses fully this characteristic of ultraviolet ray to sterilize. It generate the special ultraviolet ray using special ultraviolet ray generator, and then causes water which needed to process and ultraviolet ray full contact with high tech method, in order to major part pathogen like bacterium, the virus, the microorganism, the parasite are eliminated. It’s widely used in food industry due to the advanced characteristics. Main parameters: Quantity: 1 piece Treat water: 2 ton per hour Power consumption: 0.5kw
Juice drink mixing system This system is used to mix water, suger and fruit juise concentrate, turning them into juice drink and preparing it for filling. 1. Sugar melting pot
Usage: the sugar melting pot is used for melting the sugar into syrup through heating and stirring to meet the process requirement. It is widely used in production of fruit juice and carbonated drink. Main parameter: Model: HT-500 Quantity: 1 Capacity: 500 kilograms one time Diameter: 850mm Height: 1700mm Framework material: SUS304 Stainless steel
2. Syrup filter
Usage: the syrup filter is used for removing dreg from the syrup made by sugar melting pot. After the flitting the syrup becomes clear and pure. It’s essential equipment for the fruit juice production. Main parameters: Model: JML-500 Quantity: 1 piece Capacity: 500 kilograms one time Diameter: 200mm Height: 1000mm Framework material: Stainless steel
3. Mixing tank
Usage: the mixing tank is used for mixing water, fruit juice penetrate, and syrup together through stirring. Main parameters: Model: PL1000 Quantity: 2 pieces Capacity: 1000 kilograms one piece one time Diameter: 1000mm Height: 2150mm Framework material: Stainless steel 304
4. Double filter
Usage: The double filter are used to flit fresh milk, sugar fluid, drink, liquid cement, Chinese medicine fluid etc to remove each kind of slight pellet impurity in liquid accurately. The two flitting drums can work simultaneously or carry on the filtration in turn, changing flitting net without turning off the machine, specially suitable in the continuous production. It has advantages like flitting quick, low cost , easy operation etc. Main parameters: Model: ZHP-1 Quantity: 1 piece Overall size: 250*800*1200mm Framework material: SUS304
5. High tank
Main parameters: Model: WSZ-500 Quantity: 1 piece Volume: 200L Material: SUS304
6. High pressure homogenizer
Usage: The GJB stretch high pressure homogenizer is a widely used device for homogenization of liquid and materials. It is widely used in the fields of dairy product, drinks, edible chemical medicine and biological technology. The material and liquid is homogenized under high pressure so as to reduce the delaminating and increase the pureness, looseness of the material and liquid to improve the quality of mixture. Main parameters: Model: GJB25-2 Rated pressure: 25 Mpa Rated flow: 2 m³/h Suitable material: liquid such as milk, soy milk, oil Material temperature: ≤85℃ Pipe diameter of inlet orifice: ¢25mm Pipe diameter of discharge hole: ¢15mm Motor power: 11kw Overall size L*W*H: 1030*680*1120mm Weight: 1000
7. Low tank Main parameters: Model: TQ-200 Quantity: 1 piece Volume: 200L Material: SUS304
8. Semi-auto ultra-temperature instantaneous sterilizer
Usage: The ultra-temperature instantaneous sterilizer is used to sterilize to the juice by instantaneous super-temperature heating. The temperature will reach between 115℃ and 135℃, so the effect of sterilization is very good. And the time of sterilization is very short so that the product keeps high quality. It is widely used in the production of frech milk, soybean milk, juice, beverage, and so on. Main parameters: Quantity: 1 piece Capacity: 2 ton per hour Framework material: Stainless steel 304
10. Insulation tank Main parameters: Quantity: 2 pieces Volume for one tank: 2000L Framework material: SS304
11. CIP cleaning system
1. CIP local cleaning system is specialized equipment used for automatic cleaning for beverage production line and filling facility. Such as milk, juice, carbonated drink etc. a centrifugal pump is used in CIP to convey liquid into product pipes to force the cleaning agent (Alkali, lye, hot water)to circulate inside to make cleaning without dismantling pipes. It is featured by high efficiency and labor saving. Acid washing, alkali washing and thermal can be chosen. CIP 2. The temperature for acid, alkali and hot water can be set. 3. The new generation of man-machine dialog operation system can be arranged with certain standard with ray operation.
Filling system This system is used to fill the fruit juice into the bottles, then pake them into a pake after other necessery processes. 1. air conveyor
usage: the air conveyor is used to convey the PET bottle into the filling machine, hanging the neck of the PET bottle. Can connect with bottle blow moding machine, which making PET bottle. Main parameter: 1) Model: FS-2 2) Material: Stainless steel SUS304, made in china 3) Length: 2m 4) Manner of bottle inputting: Bottle handling with air delivering. 5) Power of motor: 0.75KW
2. Washer-Filler-Capper 3 in 1 monoblock
Washing part
Filling part
Capping part
Usage: washing, filling and capping 3 in 1 monoblock is used for filling juice into PET bottle. Full automatically; it can finish washing (bottle), filling and capping three jobs in the one machine. Primary features: 1) Compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity. 2) Only exchanging “star wheel”, ”feeding screw” and “arc guide plate” while exchanging model of bottle to be need. 3) The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily. 4) Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling. 5) Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control of liquids level is accurate. 6) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss. 7) The “capping head” is adopted magnetic-constant-torque device to ensure the high capping quality and without damages. 8) Adopting efficient cap settling system which carried perfect cap feeding and protection device. 9) It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle. 10) carried the perfect protection system to overload; it can be used to protect facilities and operators efficiently. 11) Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance. 12) The primary electric components such as touch screen\PLC\transducer etc. are all adopted with world famous products. Main parameter: 1) Model: RCGF16-12-6 2）Washing heads quantity: 16 pieces
3) Filling heads quantity: 12 pieces 4) Capping heads quantity: 6 5) Applicable bottle: diameter 50－90，height 165－290 6) Air supply pressure: 0.6 Mpa 7) Rinsing water consumption: 1 Ton/hour 8) Power consumption: 3.8kw 9) Weight: 2500kg 10) Dimension (L×W×H):2100*1500*2200mm 11) Production Capacity: 3000-4000b/h (based on 500ml bottle)
3. Cap loader Usage: It is used for conveying caps into the capping machine by blowing. It starts to work automatically when it is lake of cap in the capping machine. The height and distance of transporting caps, the time of sterilizing can be adjusted as the requirement. Main parameter: 1) Capacity: 4000 caps per hour 2) Power consumption for loading motor: 0.37 kw 3) Overall dimension (L*W*H): 750*650*2200mm 4) Framework material: stainless steel
4. Light checker
Main parameter: Lighting tube quantity: 3 pieces Power consumption: 40w Material for framework: stainless steel Size: 610*100*300mm
Packing system Blow dryer
1.Model：HG-I 2.Material：304 Stainless steel 3. The dryer have two layers with heat resistant material inside. UV heating lights 4. Auto temperature control 6. Air blowers：1 sets 7. Power: 7.5kw 8. Dimension：1000×300×1700mm
Ink Jet Code Printer
Print Function: Letterform lattice: 7X6, 7X8, 8X12, 12X12, 16X16, 24X24, 5X5
Print two line Chinese
characters: (12X12) Height of letter: 1.2-15MM (Adjustable) Speed of print: 2m/s (Single line 7X6) Print direction: Omni directional adjusting Letterform widen: The most can reach 9 times Power: 50W, 220V, 50HZ Environment temperature: 5-40oC Environmental humidity: 10%-90% RH (Without dew) Specification of mainframe Outer dimension: 585X470x270mm Weight: 42 KG Case: Stainless steel Container height: 150mm-350mm Labeling machine
Machine characteristic: 1. Optical-mechanical integration design, Mitsubishi electric control system, easy in operation, work reliably, high automatic degree. 2. Advanced bottle-allocating device instead of the former screw bottle-allocating device. The space between bottles is controlled accurately. No bottle gripped or falls down, milled condition. 3. Man-machine conversation operation, make it more convenient. 4. Auto examination device is applied, if there is no sleeve label signal, the machine will be in semi-sleep condition automatically. decrease running speed and spoilage, prolong the life of machine. in additional, main electric control element apply SIMENS of Germany. making the quality more ensured.5. Large application scope, in effective diameter range, round, square or other abnormity PET, glass bottle etc can be used. Main technology parameter: Model No: ZYP-100M Production capacity: 100b/m (6,000b/h) Machine material: stainless steel Machine size (L×W×H):2,000×900×2450mm Power supply: 3 phases 5 wires/380v/50Hz Main Power: 1.5-2.5KW Shrink machine power:1 5Kw-30Kw Label length: 30mm-200mm Label thickness: 0.03mm-0.05mm(other size can be used, but not suggested.) Label material: PVC/PET/OPS Container height: 150mm-350mm Container diameter: 50mm-104mm(extra big bottles can be designed specially) Weight: 600Kg
WD-150A automatic heat shrink packing machine （match 15000 b/h production line）
model：WD-150A overall size of the equipment：L5050×W3300×H2100mm Max size of the package ：L600×W400×H350mm Shrink film material：PE、PVC、POF Shrink film thickness：0.03-0.15mm The highest temperature of the heating shrinking pot: 160 - 260°adjustable Max production capacity/min：8-15bags Equipment power：20Kw Actual consumption：15Kw/h Power requirement：380/220V Equipment weight：1.2T fan：1.1Kw 2sets 380V， 65W 4sets 380V
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