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Sugar Production line

Sugar processing equipment

         Double-roll Pressure Feeder       

Double-roll Pressure Feeder

It forces the shredded sugar cane to enter the mill to improve the TCD and extraction of mill tandem effectively. It is classified into two types of TSN series of light-duty double-roll pressure feeder and TSYW series of heavy-duty double-roll pressure feeder.

1. The opening of TSN series is wider without the need of separate power drive. Its headstock bearing load is not much, so that the total investment cost is lower. The main functions are to improve the ability of sugar cane entering the mill and to press part of juice. The milling capacity can be increased by about 15%.

2. The opening of TSYW series can be narrower. Its headstock bearing load is much, so that it requires a separate power drive. The energy consumption accounts for some 30% of mill. As the ability of cane into the mill is improved it can also play the role of milling partially. The milling capacity can be increased by approximate 30%, the extraction increased by 1 ~ 2% and the bagasse moisture decreased by 1 ~ 2%. In recent years, it is widely utilized during the sugar factories extension and achieves very good results.

            Beveled-adjustment Mill         

Beveled-adjustment Mill
1. A novel straight through three-roller mill design, with cone-pin type beveled-adjustment.
2. The feed and delivery settings can be easily adjusted to accommodate rollers wear during the season. The trash plate arrangement is tolerant of wear, to ensure operation through the full season.
 3. The key features of the design result in low operating costs. The trash plate construction is compact and narrow. The top rollers of each stand and the delivery rollers of the first and the final stands are all of a lotus design, to improve juice drainage and reduce the phenomenon of reabsorption.
 4. Low cost hard-wearing brass bearings are used. These are easily replaced when they wear out, so it can improve safety ratio.
5. Used together with double-roll forced feeders, the capacity of TCD can be increased by about 30%.
6. Convenient adjustment, reasonable stress distribution, good juice drainage, low power consumption, safety and reliability.
Main Technical Specifications and Basic Parameters
Type and specifications
QXZ1200
QXZ1400
QXZ1700
QXZ2000
QXZ2400
Nominal diameter of top roller  mm
610
700
850
1000
1200
Nominal length of roll shell face  mm
1200
1400
1700
2000
2400
Production capacity  t/d
7001200
15003000
40005000
500010000
1000012000
Shape sizes of single stand of mill  mm
30002890
2325
30203650 2710
38504300
3360
38055090
3530
50005970
3815

           Constant Ratio Cane Mill              

Constant Ratio Cane Mill
1  Constant Ratio Beveled-triangle Mill is one of the advanced designs whereby the delivery opening is maintained constant.
2  The three rollers are arranged as a beveled-triangle, i.e. the position of the feed roller is a
little lower and the rear roller a little higher, resulting in an overall 15 degree incline to the front.
3.  Extractions can be expected higher along with reduced the power requirements
4.  Reduce labor requirements, and improve operating environment.
Main specifications and basic parameters
Type Specification
HGX1000
HGX1200
HGX1400
HHX1400
HGX1700
HHX1700
HGX2000
HGX2200
Nominal diameter of top roll(mm)
500
610
710
850
1050
1050
Nominal length of roller covering(mm)
1000
1200
1400
1700
2000
2200
Production capacity t/d
800-1500
1000-2500
1500-3000
3000-4500
5000-8000
6000-10000
Single seat outside measurement mm  
255025002000
300028902325
276033402750
418038503600
500053704100
576040704224

            Horizontal Adjustment Mill       

Horizontal Adjustment Mill
1.       It is a straight through triangle key-type design with three rollers and horizontal adjustment.
2.       The three rollers are supported by sliding bearings.
3.       The feed and delivery roller bearings have devices for adjusting the feed and delivery openings by adjustment of the bearing locations in the horizontal plane.
4.       Each roller has a pinion at the drive side
Main specifications and basic parameters
Type Specification
TSG450800
TSG6301200
TSG7101370
TSG8101670
TSG8601850
TSG9501980
Nominal diameter of top roll(mm)
450
630
710
810
860
950
Nominal length of roller covering(mm)
800
1200
1370
1670
1850
1980
Max press ability kN
910
1600
2700
3500
4400
500
Production capacity t/d
500800
10001500
15002500
25004000
40005000
50008000
 
Single seat outside measurement mm                       
150019451755
27002950
1980
29003470
2300
40004120
3800
42004500
3970
44504800
4100

               Under Feed Roller                  

Under Feed Roller
It is the earliest one to be used to help the sugar cane to enter the mill. Now, it usually suits the double-roll pressure feeder to strengthen sugar cane feeding.
 Specifications:
XSG300 XSG2133  5601400  7001700 HXS2000
660847 1#-3# 8501694 4#-5# 4502885 1#-2# 4672885 3#-4#

                    Juice Screen                     

Juice Screen
It is used for filtering the juice with a lot of bagasse from mills. There is a conventional screen as well as other two kinds of the newest screens developed by our company, one is a rotary drum screen, and the other is a high frequency shaking screen.
1.THX Conventional Juice Screen
Its structure is simple, easy maintenance, safe and reliable. Since the screen does not have any moving part, the juice with debris through the screen mesh depends on the gravity itself so the screen itself is without any power consumption.
Specification: THX0.9 THX6
2.TTZ Rotary Drum Juice Screen
Its drainage and rejects discharge can be automatically and continuously carried out under the cleaner environment of operation. Its operation is simple and convenient with high processing capacity. It can adapt the bigger fluctuation of instantaneous mixed juice flow with high filtering efficiency. The impurities in the drum move forwards in the form of roll with long retaining time and low moisture after filtration
Specification and type: TTZ7.5 ~ TGS1500
Production capacity: 1500 C 1500 ~ 3000 C 4000
3.High Frequency Shaking Screen
It makes use of the exciting forces of motor to force the materials in it continuously to move up and down towards inclined direction along with the shaking frequency of the screen body. A part of materials goes through the screen mesh to realize the purpose of screening for each of shaking. Using high frequency shaking screen can improve the screening granularity and decrease the remains of cush-cush in mixed juice largely.
Specification and type: TLP1800

         Rake-teeth middle conveyer       

                           TLC series Rake-teeth middle conveyer                                            
Model Inner width of slot (mm) Inclined angle() Line speed of rake chain (m/min)
TPC1200 1200 42 16.3-63
TPC1370 1370 38 18.3-54.8
TPC1400 1400 38 6.3-63
TPC1670 1670 38 6.3-63
TPC1700 1700 38 6.3-63
TPC2000 2000 45 6.3-63
TPC2400 2400 45 6.3-63
TPC2800 2800 38 6.3-63
TPC3200 3200 38 6.3-63

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IN&EXPORT: BEIJING YIYUAN ECONOMIC TRADE LTD

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