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Sugar Production line

Sugar processing equipment

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         Double-roll Pressure Feeder       

Double-roll Pressure Feeder
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It forces the shredded sugar cane to enter the mill to improve the TCD and extraction of mill tandem effectively. It is classified into two types of TSN series of light-duty double-roll pressure feeder and TSYW series of heavy-duty double-roll pressure feeder.

1. The opening of TSN series is wider without the need of separate power drive. Its headstock bearing load is not much, so that the total investment cost is lower. The main functions are to improve the ability of sugar cane entering the mill and to press part of juice. The milling capacity can be increased by about 15%.

2. The opening of TSYW series can be narrower. Its headstock bearing load is much, so that it requires a separate power drive. The energy consumption accounts for some 30% of mill. As the ability of cane into the mill is improved it can also play the role of milling partially. The milling capacity can be increased by approximate 30%, the extraction increased by 1 ~ 2% and the bagasse moisture decreased by 1 ~ 2%. In recent years, it is widely utilized during the sugar factories¡¯ extension and achieves very good results.

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            Beveled-adjustment Mill         

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Beveled-adjustment Mill
1. A novel straight through three-roller mill design, with cone-pin type beveled-adjustment.
2. The feed and delivery settings can be easily adjusted to accommodate rollers wear during the season. The trash plate arrangement is tolerant of wear, to ensure operation through the full season.
 3. The key features of the design result in low operating costs. The trash plate construction is compact and narrow. The top rollers of each stand and the delivery rollers of the first and the final stands are all of a lotus design, to improve juice drainage and reduce the phenomenon of reabsorption.
 4. Low cost hard-wearing brass bearings are used. These are easily replaced when they wear out, so it can improve safety ratio.
5. Used together with double-roll forced feeders, the capacity of TCD can be increased by about 30%.
6. Convenient adjustment, reasonable stress distribution, good juice drainage, low power consumption, safety and reliability.
Main Technical Specifications and Basic Parameters
Type and specifications
QXZ1200
QXZ1400
QXZ1700
QXZ2000
QXZ2400
Nominal diameter of top roller  mm
¦µ610
¦µ700
¦µ850
¦µ1000
¦µ1200
Nominal length of roll shell face  mm
1200
1400
1700
2000
2400
Production capacity  t/d
700¡«1200
1500¡«3000
4000¡«5000
5000¡«10000
10000¡«12000
Shape sizes of single stand of mill  mm
3000¡Á2890
¡Á2325
3020¡Á3650 ¡Á2710
3850¡Á4300
¡Á3360
3805¡Á5090
¡Á3530
5000¡Á5970
¡Á3815

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           Constant Ratio Cane Mill              

Constant Ratio Cane Mill
1£®  Constant Ratio Beveled-triangle Mill is one of the advanced designs whereby the delivery opening is maintained constant.
2£®  The three rollers are arranged as a beveled-triangle, i.e. the position of the feed roller is a
little lower and the rear roller a little higher, resulting in an overall 15 degree incline to the front.
3.  Extractions can be expected higher along with reduced the power requirements
4.  Reduce labor requirements, and improve operating environment.
Main specifications and basic parameters
Type Specification
HGX1000
HGX1200
HGX1400
HHX1400
HGX1700
HHX1700
HGX2000
HGX2200
Nominal diameter of top roll(mm)
¦µ500
¦µ610
¦µ710
¦µ850
¦µ1050
¦µ1050
Nominal length of roller covering(mm)
1000
1200
1400
1700
2000
2200
Production capacity t/d
800-1500
1000-2500
1500-3000
3000-4500
5000-8000
6000-10000
Single seat outside measurement mm  
2550¡Á2500¡Á2000
3000¡Á2890¡Á2325
2760¡Á3340¡Á2750
4180¡Á3850¡Á3600
5000¡Á5370¡Á4100
5760¡Á4070¡Á4224

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            Horizontal Adjustment Mill       

Horizontal Adjustment Mill
1.       It is a straight through triangle key-type design with three rollers and horizontal adjustment.
2.       The three rollers are supported by sliding bearings.
3.       The feed and delivery roller bearings have devices for adjusting the feed and delivery openings by adjustment of the bearing locations in the horizontal plane.
4.       Each roller has a pinion at the drive side
Main specifications and basic parameters
Type Specification
TSG450¡Á800
TSG630¡Á1200
TSG710¡Á1370
TSG810¡Á1670
TSG860¡Á1850
TSG950¡Á1980
Nominal diameter of top roll(mm)
¦µ450
¦µ630
¦µ710
¦µ810
¦µ860
¦µ950
Nominal length of roller covering(mm)
800
1200
1370
1670
1850
1980
Max press ability kN
910
1600
2700
3500
4400
500
Production capacity t/d
500¡«800
1000¡«1500
1500¡«2500
2500¡«4000
4000¡«5000
5000¡«8000
 
Single seat outside measurement mm                       
1500¡Á1945¡Á1755
2700¡Á2950
¡Á1980
2900¡Á3470
¡Á2300
4000¡Á4120
¡Á3800
4200¡Á4500
¡Á3970
4450¡Á4800
¡Á4100

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               Under Feed Roller                  

Under Feed Roller
It is the earliest one to be used to help the sugar cane to enter the mill. Now, it usually suits the double-roll pressure feeder to strengthen sugar cane feeding.
 Specifications:
XSG300 ¡« XSG2133  ¦µ560¡Á1400  ¦µ700¡Á1700 HXS2000
¦µ660¡Á847£¨ 1#-3# £© ¦µ850¡Á1694£¨ 4#-5# £© ¦µ450¡Á2885£¨ 1#-2# £© ¦µ467¡Á2885£¨ 3#-4# £©

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                    Juice Screen                     

Juice Screen
It is used for filtering the juice with a lot of bagasse from mills. There is a conventional screen as well as other two kinds of the newest screens developed by our company, one is a rotary drum screen, and the other is a high frequency shaking screen.
1.THX Conventional Juice Screen
Its structure is simple, easy maintenance, safe and reliable. Since the screen does not have any moving part, the juice with debris through the screen mesh depends on the gravity itself so the screen itself is without any power consumption.
Specification: THX0.9 ¡« THX6
2.TTZ Rotary Drum Juice Screen
Its drainage and rejects discharge can be automatically and continuously carried out under the cleaner environment of operation. Its operation is simple and convenient with high processing capacity. It can adapt the bigger fluctuation of instantaneous mixed juice flow with high filtering efficiency. The impurities in the drum move forwards in the form of roll with long retaining time and low moisture after filtration
Specification and type: TTZ7.5 ~ TGS1500
Production capacity: 1500 ¨C 1500 ~ 3000 ¨C 4000
3.High Frequency Shaking Screen
It makes use of the exciting forces of motor to force the materials in it continuously to move up and down towards inclined direction along with the shaking frequency of the screen body. A part of materials goes through the screen mesh to realize the purpose of screening for each of shaking. Using high frequency shaking screen can improve the screening granularity and decrease the remains of cush-cush in mixed juice largely.
Specification and type: TLP1800

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         Rake-teeth middle conveyer       

                           TLC series Rake-teeth middle conveyer                                            
Model Inner width of slot (mm) Inclined angle(¡£) Line speed of rake chain (m/min)
TPC1200 1200 42 16.3-63
TPC1370 1370 38 18.3-54.8
TPC1400 1400 38 6.3-63
TPC1670 1670 38 6.3-63
TPC1700 1700 38 6.3-63
TPC2000 2000 45 6.3-63
TPC2400 2400 45 6.3-63
TPC2800 2800 38 6.3-63
TPC3200 3200 38 6.3-63

IT PROMOTING: BEIJING YIYUAN IT LTD

IN&EXPORT: BEIJING YIYUAN ECONOMIC TRADE LTD

WEBSITE: machine.mycotrade.com

E-MAIL: sales@mycotrade.com

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