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Sugar Production line
Centrifuge and drying equipment |
Fluidizing Bed Dryer and Cooler
The special technology for this machine was introduced from
BMA of Germany. It is a equipment used for drying and
cooling crystal grain materials and it is suitable for white
granulated sugar in large and medium-sized sugar factories
and can also be used for the industries of chemistry,
medicine, foodstuff, tea and grocery, etc.
1. Fully closed structure with drying and cooling completed
in the same device at the same time. During operation, the
machine is under the negative pressure so that there is no
leakage of the material and the operation environment is
clean and sanitary.
2. Refrigeration, hot air, steam flow and temperature are
under automatic control so that the material drying and
cooling are always under the optimum state.
3. High handling capacity. Fully contact between the dried
air or the cooled air and the material to realize drying and
cooling with rapid speed and high efficiency.
4. The temperature of material is lower after drying, which
facilitates package and storage of the material.
5. If it is used as cooling purpose and is used together
with the rotary drum dryer and cooler which are used as
sugar drying, the result is much better. The handling
capacity can reach 1.5-2 times of the designed capacity.
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Scrubber
It is used for sugar dust collection for dryer, purification for flue gas and extraction for juice vapor. ¡¡ |
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Vibration Conveyer
This conveyer is used to convey the white granulated sugar
purged from the centrifugals to the dryer. It consists of
trough body, gearing, connection rod, elastic arm and seat
frame. The trough body is a welded stainless steel part. The
elastic arm is a structure of wooden boards or plastic
plates with spring steel plate inside. The connection rod is
a wooden structure. The seat frame is made of welded channel
steel.
It is driven by motor via speed reducing by belt pulleys.
Its crankshaft drives the connection rod move back and forth
so that the trough body is made to shake. The materials in
it form a certain obliquity to the trough body due to the
acting force of shaking and at the same time, the materials
are thrown up and move forwards. As a result, the materials
inside are distributed and discharged evenly. The sugar
outlet styles have three kinds for clients to select.
Specifications: TZD800 ~ TZD2400
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Granulated Sugar Screen
The sugar screen consists of four parts: seat frame, trough
body, screen mesh and gearing. The screen mesh is installed
onto the screen body. The connection between the trough body
and the seat frame is via flexible arms. A push rod is
driven by a motor and makes the screen body move back and
forth to achieve the oscillating motion necessarily to
removing sugar lumps and dust from the product sugar.
Specifications: TZD1000
~ TZD2400
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Vibration Fluidized Dryer
This dryer is designed and developed by our company and is
used for drying and cooling of the materials of crystal
particles. It is classified into two kinds of intermediate
and high frequency vibration, suitable for sugar drying and
cooling of mid and small sized sugar mills. Also, it can be
used for the industries of chemicals, medicines, grains, tea
and foodstuff etc.
1.It is with fully closed down structure to ensure the
sanitation and clean environment of the products.
2.Intermediate frequency vibrating dryer is with low
vibrating frequency. The crankshaft makes the connecting rod
move to-and-fro so that the trough body is vibrated to let
the materials be thrown up and distributed better. The air
and power needed are less. The wearing among crystals of
materials is little.
3.High frequency vibrating dryer is with high vibrating
frequency. The fluidized state is more sufficient and the
drying or cooling effectiveness is much better. The
vibration motor exciting force could be adjusted so that the
material moving state and speed is changed. It is suitable
for many kinds of material drying.
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Rotary Drum Dryer/Cooler
It is used for drying and cooling granulated sugar and
classified into two kinds of dryers according to the
different vanes inside. One is flight shape, the other is
louver shape.
1. The technology of flight-shaped rotary drum dryer was
introduced from Australia by our company, which is suitable
for drying and cooling raw sugar and white soft sugar. It
uses flights to take the sugar to the high side and fall
down freely to contact the heated and cooled air directly
during the period of falling down to reach the purpose of
drying and cooling.
It is used together with the latest louver-shaped sugar dust
scrubber developed by our company for sugar dust arresting.
As a result, loss of sugar dust is effectively decreased.
2. The louver-shaped rotary drum dryer is a new product
researched and developed by our company itself, which is
suitable for drying and cooling refined sugar and white
granulated sugar. The features are that the interior structure
of the drum has divider plates along the longitudinal direction
of the inner wall of the drum. The air passage is located
between the divider plate and the slat along the tangent
direction at the end of the device. The inner surfaces of all
the slats in the drum form a tapered shape space pattern. When
the tapered drum turns, the granulated sugar on the surface of
tapered drum moves from the front to the rear along the spiral
line and is dried by the air blown out from the clearance
between the divider plate and the slat. Since the air has
special passages and fully goes through the layer of sugar, the
drying intensity and drying efficiency are improved so that the
handling capacity is increased. Moreover, since the sugar in the
drum naturally slides down, the broken crystals are less, so the
sugar dust is less, too.¡¡ |
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SPV Continuous Centrifugal
SPV continuous centrifugals designed by TBS with simple
structure, advanced technology, excellent quality are
popularly used by all the developed countries¡¯ sugar
industry. The material is inflow from the centrifugal
middle, 360¡ãdistributed along the bottom of tapered basket
from the top to the bottom to separate the solid products.
Perfect water feeding pipe can spray reasonable temperature
water to the basket surface directly to ensure good
separation purpose. The basket is two-ply high quality SS
with widespread opening sieves, that not only to guarantee
the molasses separated smoothly, but also farthest to extend
its operating life. SPV continuous centrifugals¡¯ control
system is fully automatic control, at the same time it can
be joined with factory DCS system. Three point steel damper
at the outside of equipment has fully guaranteed the safety
and stability of the centrifugal operation.
Note: The real working condition result of the centrifugal
may be different from the above sheet according to the
factory processing situation.
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SPV A Sugar Continuous Centrifugal
For more than 100 years centrifugal specialized production
history, TBS has pursued all the time on the centrifugal
technology research and development. Along with the
specialization of centrifugal market needs increasingly and
the requirement for sugar industry further reducing the
factory production cost, recent years TBS has cooperated
with NQEA in Australia to discuss the design, manufacture
and market development in common for A sugar continuous
centrifugal. After many year endeavor and through many
times¡¯ design, proof, test and improvement, SPVH series of A
continuous centrifugal finally goes to the market with
obtaining the user¡¯s commendation.
SPVH A Sugar Continuous Centrifugal Essential
Features:Continuous centrifugal operation manner, batch
centrifugal performance result with processing capacity of
30t/h.
1. The unique whole stainless steel crystal protective
device, guaranteed the sugar crystal suffer the smallest
breakage.
2. The whole stainless steel double angle broad opening¡¯s
rotary basket, guaranteed the massecuite separated and the
molasses removed rapidly.
3. The round material feeding distributor can distribute the
massecuite in 360¡ãequally on the basket, fully guaranteed
the stable and big capacity processing requirement.
1. The fully automatic feeding valve can control the
massecuite flow feeding into the centrifugal accurately. The
valve¡¯s operational parameters can be followed up and
adjusted through the touching control screen.
2. The sugar multistage washes design in the centrifugal,
fully guaranteed the molasses discharge and improved the
sugar product¡¯s quality; water feeding flow can be followed
up and adjusted through the connection design of touching
control screen and the interlock automatic control valve.
3. Using simple belt pulley and triangle belt drive, it will
be easily to replace the belt pulley for changing the basket
speed.
4. Three point steel damper at the outside of equipment has
fully guaranteed the safety and stability of the centrifugal
operation, and do not need any maintenance.
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TBS full automatic batch centrifugal
It is cooperatively manufactured by TBS (Thomas Broadbent &
Sons Ltd.) and KLIMCO (Kunming Light Industry Machinery Co.,
Ltd.) with merits of high processing capacity, low energy
consumption, fewer consumable parts and full automatic
control etc. At present, it is one of the most popular
centrifugals. Its notable characteristics are listed below:
1. Custom-made Drive Motor
The motor of TBS Batch Centrifugal is variable frequency
conversion control, which are well-designed and manufactured
by TBS according to the sugar industry technological
requirements, with simple structure, small volume, big power
and low energy consumption. The thermal detector between the
windings can timely and effectively protect the motor from
overheated, prolong its operating life in maximum limit.
2. The Patent Technique of Integral Rotating Shaft
Using the owned patent technique, i.e. the rotating shaft
directly fixed on the motor rotor, by removing the
traditional couplings, this way made the TBS centrifugal
achieved particular power effect, and it is more efficient,
more safety than before.
3. Purpose-made Vibration Resistance Device
Including the motor the whole rotating device directly
through a triangle-made anti-vibration resistance cushioning
device design, effectively cushioning the vibration and
swing from the operation of the centrifugal; plus the
vibration detector and swing monitor in the equipment, fully
guaranteed the safety and stability of the centrifugal
operation.
4. Perfect Automatic Control System
Using the latest PLC (programmable logic controllers), the
latest memory loss protected against an EEPROM module, plus
the title type display control¡¯s touch screen panel and
other perfected modern automatic control technique equipment
combined the control system of centrifugal, this can be
connected with DCS (centralized control system) in the
factory, made the workers in the factory only use one finger
on the terminal of computer or the touch screen to adjust
the operation of centrifugal based on the factory real
technology status.
5. Safety and Steadily Basket
The centrifugal basket is made of high quality material and
the strengthening rings are added on the outside of it with
big loadage and light weight so that the motor brake load is
reduced effectively and the safety of equipment operation
and the operation life is greatly increased.
6. Unique Automatic Washing Function
The special designed and manufactured spraying water pipe,
plus the flexible, reliable automatic valve, it could
uniformly spray water to each corner upper and lower side in
very short time, so this can ensure the customers not only
achieve equal and high quality products, but also not flush
out the deserved crystal in order to improve the sugar
products recovery of centrifugal.
7. Superexcellent Feeding and Discharge System
The downward opening discharge valve and well-designed
blow-off plough, can fully discharge the products in the
basket and not damage or block the screen, and avoid
excessive crystals returning to the boiling process so that
to improve the centrifugal and the boiling station¡¯s working
efficiency.
Note: The real working condition result of the centrifugal
may be different from the above sheet according to the
factory processing situation.
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